Judy Lipscomb at BayCare Health System
– Building a case for change
When Tampa-based BayCare Health System went searching for supply chain best practices, the materials managers and executives assumed they would eventually end up outsourcing most of their supply chain and distribution activities to gain efficiencies and save money.
Instead they found they were in a prime position for something quite opposite: full self contracting and self distribution.
Judy Lipscomb, BayCare's VP of Materials Management, and her team began implementing the new model – amounting to a full overhaul of the system's supply chain – in 2007.
As part of our series on innovative supply chain contracting, we asked Judy to share how BayCare has managed this change.
MediClick: What was BayCare's business case for going to self contracting and self distribution?
Judy Lipscomb: A few years ago, in researching best practices from other organizations, we realized that our centralized procurement and AP, one checkbook, and very tight geography could work to our advantage.
In writing our business case, we found that only 23% of our $200 million of supply chain spend was going through distribution. We managed the requisitioning, procurement, receipt, and delivery of everything else ourselves. Then, of the $200 million going through our GPO, we were re-contracting $80 million.
The whole question became, if it was financially viable, could we do these activities ourselves to the scale that we needed. At first we looked at just central distribution. The more that we talked to others, the more we heard that we really needed to get as close to manufacturers as possible. If we didn't do our own direct contracting, we'd be missing savings and efficiency opportunities that would lead to new revenues.
We created the structure for our own primary GPO to put us in a better position with the manufacturers so that we could address the full delivered cost of the supply chain. There's inherent value in owning that relationship ourselves. The value comes when we show our suppliers that we want to know how to do business with them in the most cost effective way.
MediClick: How did manufacturers first react when you brought the self-distribution and self-contracting models live?
Judy: There was considerable skepticism from some who had seen this model fail in other areas. On the other hand, there was enthusiasm from others who jumped at the chance to work with us.
Our only retort to the skeptics was "Look at that distribution center, do you think we would have made the investment if we didn't think it would work?" We told them this isn't just about us. It's about them, too. Our whole objective is to try to find new ways to work with manufacturers in the most efficient manner so they benefit also.
After a couple of fairly large conversions we were able to convince a number of people, internally and externally, that we were able to work in this market.
MediClick: What words of wisdom – or warning – would you share with other organizations that talk about emulating your model? What do they need to have in place to be successful?
Judy: There is no cookie-cutter model. There were challenges we were fortunate to not have to address. For example, although there are those that are very successful, the location of the hospitals can be a challenge. The more geographically spread out, especially if they cross state lines, the more logistical considerations and operating expenses they'll have. I also think their challenges are far greater if their hospitals are not on a common ERP system or if they don't have their item masters synchronized. If you create a GPO, you will need a decent contract management software system. You cannot manage a GPO by Excel spreadsheet for long if your contracted spend grows quickly.
Also, support from the highest levels of the organization is critical.
MediClick: How do you build credibility and support from within your organization?
Judy: Job one is listening to the physicians', clinicians' and executives' needs and concerns about supply chain operations. Be flexible and balanced. Respond by explaining what you can do to address what you've heard from them. It's critical for them to believe you're honestly, genuinely hearing their needs, trying to meet their needs when you can, compromising if necessary, and providing credible reasons when you can't.
We try to be reasonably inclusive in decision making on our supply spend. We try to have fair system-side representation on our product selection teams. We also make sure that we alert the senior management team on the decisions and ask them to support us. And we communicate in every channel we can.
Some standardization opportunities seem simpler that they really are. One of BayCare's president's council members once asked me why I didn't standardize toilet paper. He figured we shouldn't have to get input from anybody on those items. But the fact is, converting toilet paper means converting toilet paper holders and that has impact on every bathroom across the system. So you can't arbitrarily say we will now use this. Some of the things that seem to be slam dunks aren't.
We look at standardizing not only on the commodities side, but on the physicians' side. We have checks and balances on new technology to make sure that just because it's the greatest thing since sliced bread that it has enough clinical efficacy and operational impact to bring it in. New technology is typically where you lose control of your supply chain because there isn't the breadth of timely information about how good something is or isn't. Much of the product analysis is funded by manufacturers. The new products need scrutiny.
In addition to the typical value analysis team, we have technical review teams to provide that scrutiny. Anything with an annual aggregate cost of $10,000 or more goes in front of physician committees. Then it goes in front of a multi-disciplinary technical review committee that researches the product and either challenges or supports its clinical use.
The product finally goes to an administrative committee which asks: Can we afford it? Can we afford it now? And are there limitations?
MediClick: It's often difficult to get people to change if you don't have a true burning platform that forces change. How do you get this on top of peoples' lists at BayCare?
Judy: If we could convert exam gloves and save $200,000, that's a slam dunk despite the fact that converting gloves involves a lot of people. Sometimes you can only save $80,000 on a conversion, which could be spread out as $10,000 at two hospitals, $20,000 at another hospital and $40,000 at a third. So then you're challenged with the individual hospitals asking, "what's in it for me? You want me to go through the pain of conversion for only $10,000 worth of savings?" Those giant, hundreds of thousands of dollars in savings are not always easy to find so you have to look at the sum of the parts.
We've fortunately had enough places where we've actually saved clinical folks money. They're now willing to look at things where, historically, it would not have been worth it for them.
If there's any opportunity for savings over $100,000 that our VAT teams ignore or turn down, they have to go and present it to the supply chain oversight committee and tell them why they don't think they can do it or why they don't want to do it. If it's between $50,000 and $100,000 worth of opportunity, we work with them to see what would make it palatable to switch.
MediClick: How has your clinical background informed your approach to the clinical elements of the supply chain and the relationship to the clinicians?
Judy: I was trained as a radiology tech and worked in the OR, the cath labs, radiation therapy and nuclear med. That experience actually helps me understand things from a clinician's perspective. When you singularly work in the supply chain you can forget it's all about the patient. And if you can meet the needs of the patient then you've met the needs of the clinicians.
Replenishing supplies is number 47 on the daily to-do list of a nurse who's dealing with a patient, a family, a doctor, and government regulations. If you can make the supply chain as low cal and invisible for them as possible, you will have made their day.
Our new electronic health record (EHR) is an example of us changing our practice to facilitate the system. We had a 40,000 item master file, but because the item master database is used to feed the EHR database for supplies, clinicians need to be able to go into that EHR and find that supply. We've ended up doubling the size of our item master file to make it easier for the clinicians to find the item in the EHR System. And it'll probably grow even more.
For instance, we need to have various screw sizes for spinal cases so nurses can find the right one and populate the implant log in the EHR during the case and simultaneously create the log for patient billing. They'll ultimately be creating the purchase order for those products.
We could look selfishly at those screws and say that, since they're not used more than once or twice a year, we're not putting them in the item master file because it requires additional steps. But when you're in an OR – and I used to work in an OR – you want things to work like clockwork. Exception and variation are not good things.



